120 Hz Sub-Second Industrial Telemetry

Your machines talk.
Vexron listens.

Connect existing sensors and PLCs. Catch mechanical anomalies weeks before downtime happens.

✦ 3D Spatial SCADA✦ ReactFlow Automation✦ 20+ IT/OT Connectors✦ Prescriptive AI Copilot
Explore Live DemoGet a QuoteExplore Platform Features ↓
Sense
Micro-vibrations
Connect
30-min setup
Predict
AI forecasting
Act
Automated control
Built for Plant Owners & Operations Leaders

Everything Your Factory Needs to Eliminate Breakdown Chaos.

No complex engineering jargon. Just continuous 24/7 machine protection that alerts your team weeks before failure and saves your plant millions.

Platform Tracks1 / 7
Visual Plant Cockpit

See Your Whole Plant in 3D & 2D Floor Plan

Factory managers and shift supervisors can inspect machinery status visually without digging through hundreds of raw sensor spreadsheets. Every motor, pump, and transformer is color-coded by temperature and health.

Cooling TowerOptimal42.1°C
Rolling Stand 4Inspecting58.4°C
Main Drive MotorNormal48.0°C
Substation 11kVNominal36.5°C
2D Blueprint Mode: Switch to floor layout to see physical zone locations.
Mobile Accessible: Works directly on plant supervisors’ tablets and phones.
No 3D goggles or CAD software requiredView in Interactive Demo
Zero Unplanned Downtime Guarantee

Never wait for a machine to break.
Predictive precision replaces panic.

Like servicing your vehicle before a road trip instead of getting stranded on the highway. Fix small issues calmly during scheduled shift changes.

✓ Peace of Mind Scenario

Planned 20-Minute Swap During Shift Change

Downtime
0 Minutes
Impact
100% Planned
Day 01

Micro-Harmonic Detected

Acoustic AI catches 0.04 mm/s vibration peak 21 days early.

Day 02

AI Forecast Generated

Calculates 21-day remaining useful life with 97% confidence.

Day 05

Standard Part Ordered

Normal inventory delivery with zero rush shipping fees.

Day 16

20-Minute Swap

Replaced during scheduled shift change. Zero lost production.

Side-by-Side Impact Matrix

OPERATIONAL METRICTRADITIONAL REACTIVEVEXRON PREDICTIVE
Line Downtime30–60 hours per incidentZero (Routine shifts)
Financial ImpactEmergency overtime & rush feesStandard routine budget
Component SourcingExpedited air freight (3x cost)Normal inventory delivery
Plant Safety RiskOverheated assets & seal leaks100% Proactively mitigated
Team StressMidnight chaos & crisis callsCalm, predictable schedules
Custom plant deployments tailored to your equipment count.Contact Sales Team for Custom Plant Audit →
0101 · High-Precision Sensing

The digital stethoscope for your machinery. Connects without stopping production.

Motors and bearings emit subtle ultrasonic harmonics weeks before failure. Vexron listens 24/7 to catch anomalies invisible to the human eye.

1
Existing Sensors? Instant Connection
Reads 4–20 mA loops, RTDs, and accelerometers with zero rewiring.
2
No Sensors? 60-Second Magnetic Pucks
Snap-on IP68 wireless pucks directly onto running assets. 5-year battery life.
⚡4–20 mA Loops
📡IEPE Accelerometers
🌡️RTD PT100 Probes
📶Wireless Pucks
🛡️IP68 Rated
🔋5-Year Battery
Motor-04
DE Bearing
1.82 mm/s
NDE Bearing
0.94 mm/s
Stator
46.5°C
Coupling
2.31 mm/s
Shaft
1,485
Oil Sump
52.1°C
0202 · Universal Protocol Bus

Speaks your plant’s native language.
Live in under 30 minutes.

No factory overhaul required. Plugs directly into your existing PLCs, SCADA historians, and edge gateways with complete safety.

100% Read-Only Safety
Physically impossible to alter plant logic
250+ Drivers Prebuilt
Siemens, Rockwell, Schneider, Omron
OPTION APlants with Existing Automation

Software Connector (Zero Hardware)

Lightweight container runs on any factory PC or server. Streams telemetry instantly.

Docker / KubernetesWindows ServiceOPC-UA ClientMQTT Sparkplug B
OPTION BOlder or Greenfield Facilities

DIN-Rail Edge Gateway + Wireless Pucks

Preconfigured hardware gateway for legacy plants. Mounts in minutes without wiring.

IP68 Wireless PucksDual SIM 4G/5G Uplink45-Day Local SSD BufferDIN Rail Mount
Interactive Industrial Data Bus

Live Protocol Conduit & Telemetry Stream

Edge Bus Synchronized (300 Hz)
Stage 1: Shop Floor Telemetry
Siemens S7-1500 PLC
OPC-UA / PROFINET
Active
Allen-Bradley GuardLogix
EtherNet/IP CIP
Active
Legacy Motor / Modbus RS-485
RTU Holding Regs
Active
Wireless Vibration Puck #08
BLE 5.2 / Sparkplug B
Active
Vexron Edge Nexus
TLS 1.3 Air-Gapped Proxy
Packet Rate:12,480 / sec
Stage 3: Predictive ML Intelligence
V
Vexron Intelligence Hub
ACTIVE INFERENCE
TimesFM 200M Foundation Model
REAL-TIME PIPELINE
Zero-Lag Telemetry Processing
DISPATCH TRIGGER
Auto-Create WhatsApp Work Order
Click to inspect supported protocol drivers:
OPC-UAEnterprise Standard
Sample Rate: Up to 20,000 samples/secLatency: < 8 ms

Encrypted object-oriented industrial standard with native X.509 certificate validation and zero-loss semantic structures.

PLUG-AND-PLAY WITH:
Siemens S7-1200/1500Beckhoff TwinCATIgnition SCADAAVEVA Wonderware
LIVE REGISTER PAYLOAD SYNTAX:ns=2;s=Turbine01.Vibration.Bearing_DE_RMS
01. ZERO WRITE COMMANDS

Unidirectional Read-Only Tap

Zero write commands. Your controller safety interlocks remain completely untouched.

02. DUAL-NIC AIR GAP

OT / IT Network Isolation

Physical segmentation keeps factory floor operational technology isolated from corporate web.

03. 45-DAY STORE & FORWARD

45-Day Local Data Buffer

Industrial NVMe storage safeguards live telemetry during network drops and syncs automatically.

Heavy Industry Solutions

Engineered for extreme environments.
Where downtime is never an option.

From high-speed power turbines to massive steel rolling mills, Vexron adapts to the physical mechanics of your heaviest equipment.

Turbines & Generation

Prevent boiler trips and turbine blade resonance.

Continuous acoustic AI catches bearing fatigue and rotor unbalance 20+ days ahead.

Downtime Cost
$45,000 / hour
Avg Annual Savings
$940,000+
Failure Reduction
89%
Power & Utilities Industrial Machinery
Continuous Telemetry Active
10 kHz High-Resolution Burst

Critical Machines Monitored

Steam & Gas Turbines
Boiler Feedwater Pumps
Cooling Tower Fans
Generator Bearings

Failures Detected 14–30 Days Early

✓Rotor Blade Unbalance
✓Hydrodynamic Oil Whirl
✓Bearing Raceway Spalling
✓Thermal Misalignment
VERIFIED OUTCOME
350MW Power Station

Caught 0.14 mm/s vibration surge 19 days early, preventing catastrophic rotor failure.

Result: $810,000 in lost generation & repairs
0303 · AI Models

Flagship foundation models see what humans can’t.

1/4

Google TimesFM 2.5

Google Research
What it does

Zero-shot time-series foundation model. Predicts bearing degradation curves across multiple horizons without task-specific retraining.

How it works

Ingests raw vibration & temperature waveforms → outputs Remaining Useful Life (RUL) forecasts 7–48 days ahead with confidence intervals.

Telemetry In
Prediction
0404 · Autonomous Operations

Real-time visibility. Instant action. The modern Industrial Operating System.

Interactive workflows (O-Graph), multi-horizon AI forecasting (Chronos), and direct enterprise dispatch (SAP, SMS, WhatsApp).

Interactive Cockpit Preview
vexron-console / workflows
300 Hz Node Cluster Active
Visual Industrial Logic Orchestrator

O-Graph Automation Canvas (n8n / Node-RED Architecture)

Example:
STAGE 1 · TRIGGER
Temperature > 88°C (Critical Limit)
Listens to 10 kHz vibration bursts, Chronos ML probability thresholds, or PLC safety registers.
STAGE 2 · LOGIC / MATHPython 3.13
Python Code Runner: Dynamic Thermal Dissipation Rate
Executes sandboxed NumPy / Fourier transforms to eliminate false alarms and compute root cause.
STAGE 3 · ACTION BUS3 Executed
✓Siemens S7-1500 PLC: Throttle Motor to 15%
✓WhatsApp Dispatch: Urgent Shift Briefing
✓SAP S/4HANA: Create Emergency Work Order
TRIGGER TYPESSensor, ML, Acoustic, Cron
EXECUTION SPEED< 14ms Sub-second Loop
SANDBOXED RUNTIMEPython 3.13 / Node.js
AUDIT FOOTPRINT100% Immutable JSON Log
Platform Architecture

Full-Stack Industrial Operating System

Engineered for mission-critical steel mills, refineries, chemical plants, and heavy manufacturing.

Visual Automation

O-Graph Visual Node Canvas

Drag-and-drop node orchestrator with Purple Triggers, Amber Bifurcations (True/False handles), and Green Multi-System Actions.

Enterprise & Field

20+ IT / OT Connectors Hub

Native Google Workspace (Gmail, Calendar, Sheets, Drive), Slack, Teams, Jira, ServiceNow, Modbus TCP, OPC-UA, and Siemens S7.

a Cybs Product · Make in India

120Hz Sub-Second Physics

Real-time 120 Hz edge streaming with full on-premise data privacy and Zero Unplanned Downtime Guarantee.

WebGL Three.js

3D Spatial Twin & 2D Blueprint

Interactive plant models with camera presets (Angle, Top, Front), dynamic thermal heatmap shading, and 2D floor schematic view.

Chronos & TimesFM

Sensor Forecasting Bands

Dual foundation models generating probabilistic p10/p50/p90 confidence ribbons for forward bearing degradation curves.

PLC Grounded RAG

Prescriptive AI Copilot

Industrial AI grounded in live PLC registers and OEM manuals with 1-click execution of automated setpoint adjustments.

ESP32 & DIN-Rail

Edge Hardware & Gateways

Hardware fleet monitoring of ESP32 Edge Lite pucks, DIN-rail industrial Modbus gateways, and Dual-SIM 4G/5G failover.

Root Cause Attribution

Explainable AI & SHAP RCA

Decomposes spectral signatures into exact mechanical fault frequencies: BPFO, BPFI, BSF, and FTF cage defects.

Energy Intensity

ISO 50001 Sustainability & SEC

Specific Energy Consumption (kWh/tonne) tracking, peak load shaving, and automated compressor unloader waste elimination.

Lubrication Analytics

Acoustic Bearing Ultrasound

High-frequency decibel sound-pressure envelope analysis identifying early friction wear before temperature rise occurs.

Non-Invasive CT

Motor Current Analysis (MCSA)

Stator winding asymmetry and rotor bar broken fault detection non-invasively through standard split-core current sensors.

Air-Gapped Reliability

45-Day Store & Forward Buffer

Onboard SSD cache guarantees 100% zero telemetry loss during plant network dropouts with automatic backlog sync upon reconnection.

Interactive WebApp Sandbox

Test-Drive the Full Vexron Cockpit Live

Experience our interactive 3D digital twins, real-time vibration alarms, AI copilot diagnostics, and OEE telemetry right inside your browser.

Explore Live Demo
Ready for Zero Downtime?

Stop guessing when machines will fail.

Connect your facility. Unlock continuous predictive intelligence. Protect your revenue weeks in advance.

Explore Live DemoGet a Custom QuoteVisit Cybs Innovations
Vexron · Developed by Cybs Innovations